Shrink Sleeve
Pouch Size Calculator: Find Your Exact Size in 30 Seconds | Achieve Pack Specifications
Solving Core Packaging Challenges for Pouch Size Calculator: Find Your Exact Size in 30 Seconds | Achieve Pack
Concise B2B technical benchmarks designed to eliminate transit failures, regulatory penalties, and shelf-life loss.
Fat Oxidation & Rancidity in High-Fat Kibble
Risk: Off-odour and returns once oxygen gets through a thin laminate.
EVOH High-Barrier Core with Verified OTR
Structure selected against your fat content and target shelf life.
Puncture & Drop Failure on 2–10 kg Formats
Risk: Palletised heavy packs split on the corner seam in transit.
Quad-Seal or Reinforced Side-Gusset with Drop-Tested Seams
Seam strength tested on your actual fill weight before tooling.
Odour Escape & Reseal Failure at Home
Risk: Opened bags cannot be closed properly, so the product goes stale.
Press-to-Close Zipper with Odour-Barrier Film
Verified closure cycle count supplied with the quote.
Experience 3D Packaging Design & Free Dielines
Preview your pouch in 3D WebGL Studio and export production-ready dielines.
Stand Up Pouch Volume & Sizing Calculator
1. Enter Your Product Details
Tell us what you're filling and how much. We convert real product density into the pouch dimensions we quote from.
Standard Stand Up Pouch Sizes & Capacity Catalog
Six stock size brackets cover most fills from 70g to 5kg. Sort or filter the matrix below to find your dimensions, real fill capacity, and a downloadable dieline.
Stand Up Pouch Sizes - Sortable & Filterable
Showing 7 of 7 sizes • Sorted by Code (small→large)
90 × 110 + 60mm
(3.5" × 4.3" + 2.4")
110 × 160 + 60mm
(4.3" × 6.3" + 2.4")
130 × 180 + 80mm
(5.1" × 7.1" + 3.1")
150 × 200 + 80mm
(5.9" × 7.9" + 3.1")
180 × 250 + 80mm
(7.1" × 9.8" + 3.1")
200 × 300 + 100mm
(7.9" × 11.8" + 3.9")
250 × 350 + 100mm
(9.8" × 13.8" + 3.9")
Quick Selection by Product Type
Flat Bottom Bag / Box Pouch Sizes
If shelf presence matters to your buyers, flat bottom bags give you a box-shaped base and up to 30% more fill capacity at the same footprint.
Flat Bottom Bag Sizes - Sortable & Filterable
Showing 7 of 7 sizes • Sorted by Code (small→large)
70 × 120 + 40mm
(2.8" × 4.7" + 1.6")
95 × 140 + 55mm
(3.7" × 5.5" + 2.2")
95 × 190 + 55mm
(3.7" × 7.5" + 2.2")
120 × 200 + 70mm
(4.7" × 7.9" + 2.8")
140 × 270 + 80mm
(5.5" × 10.6" + 3.1")
150 × 320 + 90mm
(5.9" × 12.6" + 3.5")
180 × 380 + 100mm
(7.1" × 15" + 3.9")
Quick Selection by Product Type
Understanding Pouch Dimensions & Structural Folds
Every quote and dieline on this site uses the same measurement convention. Learn it once and you can spec any pouch we make.
How to Read Pouch Dimensions
Dimensions are expressed as Width × Height + Gusset
Measured flat, left to right edge
Bottom seal to top seal/zipper
Fold depth creating volume (stand up pouches)
Pouch Shape Reference
Stand Up Pouch
Uses bottom gusset to stand upright on shelves. Best for retail display.
Example: 150 × 200 + 80mm
Flat Bottom Bag
Box-shaped bottom for premium shelf presence and more volume.
Example: 120 × 250 × 70mm
Size Selection by Product Type
These are the sizes customers reorder most for each product category. Start here, then confirm with a physical test fill before your print run.
Coffee
Nuts & Snacks
Pet Food
Metric to Imperial Conversion Guide
Quick reference for metric to imperial conversions:
Millimeters → Inches
Grams → Ounces/Pounds
Custom Sizes Available
If none of the stock brackets fit your product or your retailer's shelf spec, we make fully custom dimensions:
Size Limits
MOQ Requirements
When a Chart Is NOT Enough
A sizing chart gets you to a starting size. It cannot solve these situations:
- Irregular-shaped products. Jerky strips, hardware, toys, or anything that doesn't settle like granules breaks the density math. Fill a physical pouch instead — the $40+ sample kit exists for exactly this.
- Retailer shelf-height or facing rules. A pouch that fits your product but not the planogram gets delisted. Check your retailer's spec sheet before locking dimensions.
- Very light, fluffy fills. Chips and puffed snacks vary batch to batch and charts under-estimate them. Test-fill the next size up before committing.
- Sizing to the brim. Sealing and zipper closure need 20–30% headspace. If your calculated size leaves none, go one size up.
- Child-resistant or specialty closures. That is a closure spec, not a size spec — it changes the usable height of the pouch and needs a separate conversation.
Unsure between two sizes? Order the $40+ sample kit — it's fully credited to your first order — or send us your product details and we'll size it for you.
Pouch Sizing & Format Directory
Correctly sizing your pouch is only the first step. To understand how different formats compare on the retail shelf, read our guide comparing Flat Bottom vs. Side Gusset Pouches, or explore the heavy-duty stability characteristics of K-Seal Stand Up Pouches.
Coffee Packaging Engineering & Valve Testing
Roasting coffee releases carbon dioxide and is extremely sensitive to oxygen. We validate our degassing valve release pressure, OTR/WVTR barrier, and heat seal strength to ensure coffee aroma protection and long-term shelf life.
MOCON OTR Barrier Test
Tested under ASTM D3985 to preserve coffee aromatics and lock out oxygen.
GC-MS Solvent Residue
Gas Chromatography-Mass Spectrometry guarantees zero odor transfer into coffee beans.
Heat Seal Strength (ASTM F88)
Optimized seal strength to support heavy 1kg coffee bags without seam ruptures.
Valve Seating Pressure
Tested pressure release to expel internal CO₂ while maintaining a hermetic oxygen seal.
Puncture Test (ASTM F1306)
Prevents whole roasted coffee beans from piercing the inner laminate layers.
VFFS Line Speed Match
Sliding friction coefficient optimized for high-speed automatic bagging lines.
Packaging Transformation for Pouch Size Calculator: Find Your Exact Size in 30 Seconds | Achieve Pack
See how upgrading from generic commoditized bags to precision-engineered flexible barrier packaging eliminates transport failures and boosts shelf authority.
Standard / Generic Packaging (Before)
Standard stock bags fail under transit stress and expose sensitive goods to moisture, UV light, and oxygen.
- Rapid Oxidation & Flavor DegradationCheap films allow O2 & moisture ingress, spoiling contents in < 30 days.
- High Seal Breakage in TransitThin seams fail under drop tests, leading to customer refunds & lost trust.
- Heavy Plastic Tax PenaltiesMulti-layer unrecyclable packaging incurs up to €800/ton in EU PPWR fines.
- High MOQs & Plate Cost FrictionTraditional printers force 10,000+ unit minimums and $1,500 cylinder fees.
Achieve Pack / Pouch Eco Solution (After)
Custom engineered multi-layer pouch structure tailored to your exact moisture barrier, seal strength, and aesthetic requirements.
- Ultra High-Barrier Foil/EVOH CoreGuaranteed OTR < 0.1 cc/m²/day, keeping contents fresh for 18–24 months.
- Reinforced 45N/15mm Localized Heat Seal180°C precision seam dwell time prevents bursting even under 2-meter drops.
- 100% Certified Eco ComplianceTÜV OK Compost HOME (EN13432) & Mono-PE Recyclable structures (0% Tax).
- HD Digital Printing with 500-Unit Low MOQsPrint multi-SKU runs in 7 business days with zero setup plate charges.
Questions We Get Asked
What size pouch do I need for 250g of coffee?▼
How do I measure my product to find the right size?▼
Can I order custom sizes not listed here?▼
What is the difference between Stand Up and Flat Bottom pouches?▼
How accurate are the capacity estimates?▼
Related Stuff
How We Ensure Absolute Accuracy and Trustworthiness
At Achieve Pack, sustainable packaging isn't just about printing; it's about hands-on material science. This article has been written and verified by Ryan Wong, a packaging specialist with 14+ years of experience engineering biopolymer stacks for DTC startups and Fortune 500 companies.
All research, material barrier specifications (OTR, WVTR), heat-seal values (N/15mm), and compostability timelines cited in our guides are backed by testing inside the Achieve Pack Materials Testing Lab. We cross-reference our data with official certification registries from BPI (Biodegradable Products Institute), TÜV Austria (OK Compost HOME), and FSC (Forest Stewardship Council).
Ryan Wong
Supply Chain Director
B.Eng honors degree graduate from Hong Kong Polytechnic University. Serving brands in 8 countries.
View Expert Profile →Between Two Sizes? Test Before You Print.
The $40+ sample kit ships stock pouches you can fill with your actual product, fully credited to your first order. Custom printing starts at 500 pieces with digital print and a 2–3 week lead time; gravure at volume cuts unit cost by about 45%.
See the Material in Action
Real footage of our eco-friendly packaging structures in action.
Compostable Solution
Fully compostable flexible packaging certified under ASTM D6400 and EN 13432. Engineered to break do...
- ASTM D6400 & EN 13432 Certified
- Breaks down within 180 days in soil
Post-Consumer Recycled (PCR)
Made from high-quality post-consumer recycled plastic waste. Our PCR structures reduce carbon footpr...
- Saves post-consumer waste from landfills
- Lowers carbon footprint substantially
Plant-Based Bio-PE
Derived from sustainably-farmed Brazilian sugarcane. It captures atmospheric CO2 during growth and i...
- Captures CO2 during plant growth
- 100% recyclable in regular PE stream (#4)
Recyclable Mono-Material
Engineered using Mono-PE or Mono-PP structures to enable simple, circular sorting and recycling. Com...
- 100% recyclable mono-polymer structure
- Meets EU Circular Economy directives
